Technology and product
We can proudly guarantee the quality of our products with the strict controls we employ from the initial development phases of our production process (which include designing and testing). Our integrated production process begins with press process (including fine blanking) and is followed by a complete process including everything from welding, cutting, coating, and assembly.
Potential application and utilization
-Automobile painting cutting parts
-Industrial machine parts, agricultural machine parts, etc.
Potential accuracy and materials
We have accumulated plating expertise in the manufacturing of automobile parts, ranging from precision sheet metal processing (machine press processing) by fine blanking, press to parts integration and plating cast parts.
Our know-how in machine processing is widely applicable to the casting of a variety of metals; from aluminum and other soft materials to harder materials.
Major products
-Suspension cross members
-Parking brake levers and pedals
-Lower arms
-Upper arms
-Clutch pedals
-Brake pedals
-Steering columns
-Inlet manifolds
-Oil pans
-Valve covers
-Catalytic converters
-Differential cases and carriers
-Air cleaners for automobiles
Processing
-Stamping
-Welding
-Machining
-Painting (cationic electro deposition coating, electrostatic coating)
-Plastic molding
-Assembling process
-Non-oxidative brazing
-Spinning processing
Major clients
-Mitsubishi Motors Corporation, Mazda Motor Corporation, Mitsubishi Fuso Truck and Bus Corporation, JTEKT Corporation, ISUZU MOTORS LIMITED, AISIN SEIKI Co., Ltd., Tokai Rubber Industries, Ltd., DENSO CORPORATION, JATCO Ltd., YAMASHITA RUBBER CO., LTD., KURASHIKI KAKO CO., LTD., MITSUBISHI HEAVY INDUSTRIES, LTD., Nissan Motor Co., Ltd., Kubota Corporation, DAIKIN INDUSTRIES, Ltd., etc.
Available technologies
-Manufacturing technology using mainly machine press technology
-Pipe cutting and processing technology using flaring
-Increasing of wall thickness
Technologies to be employed
-Technology for molds equipped with movable punch parts
-Technology for electronic parts
Special remarks
(Affiliated Companies)
-HERITAGE PRODUCTS,INC.(U.S.A)
-BANGKOK EAGLE WINGS CO., LTD.(THAILAND)
(Acquired Certification)
-ISO9001 certified
-ISO14001 certified
-ISO/TS16949 certified
Business locations
-Kasaoka factory: 1410 Mobira, Kasaoka-shi, Okayama, 714-0062
-Kibi factory: 2211-5 Kushiro, Soja-shi, Okayama, 710-1201
-Soja factory: 61 Ijirino, Soja-shi, Okayama, 719-1154
-Hiratsuka office: 7-3-8 Shinomiya, Hiratsuka-shi, Kanagawa, 254-0014
Major Equipment
| Machines and Facilities |
Capacity |
Q’ty |
| 3D transfer press machine
|
1,500 ton
|
2 |
| |
1,200 ton |
1 |
| |
500 ton |
1 |
| 2D transfer press machine |
500 ton |
1 |
| |
300 ton |
4 |
| |
200 ton |
1 |
| |
150 ton |
1 |
| Automatic press machine |
80 ton - 1000 ton |
16 |
| Fine blanking press machine |
650 ton |
1 |
| |
250 ton |
2 |
| Tandem press machine |
600 ton - 55 ton |
36 |
| Hydraulic press machine |
800 ton |
1 |
| Arc welding robot |
|
942 |
| Tig welding machine |
|
70 |
| Spot welding machine |
|
147 |
| Non-oxidized brazing machine |
|
1 |
| Machining center |
|
87 |
| NC lathe |
|
64 |
| NC pipe bender |
|
9 |
| YAG laser |
|
1 |
| Laser & punching machine |
|
2 |
| Injection molding machine |
80 ton - 250 ton |
8 |
| Cation ED painting system |
Trolley, Tact type |
6 |
| Elactrostatic painting system |
Trolley type |
2 |
|